Exhibition participation Dunkermotoren

People look to Dunkermotoren for motion – but reliable stopping is just as critical. With the redesigned E90R LN spring-applied brake, Dunkermotoren expands its brake portfolio with a solution that delivers quieter operation, precise control and uncompromising safety, even in the most demanding applications.

The E90R LN is based on the proven fail-safe principle: when de-energized, the brake engages automatically and securely holds the load. When power is applied, a magnetic field pulls the armature plate, releasing the braking force. This ensures maximum operational safety, particularly in the event of power failure or emergency stop scenarios.

As part of the latest design update, Dunkermotoren placed a strong focus on acoustic performance. A newly optimized driver design significantly reduces play between the driver and the armature plate. This minimizes vibration and rattling, resulting in noticeably smoother and quieter operation. The improved acoustic behavior enhances not only user comfort, but also the perceived quality of the entire drive system.

“In many modern machines, noise has become a decisive quality criterion – especially in sensitive environments such as medical technology,” says Michael Burgert, Product Manager Brakes at Dunkermotoren. “With the E90R LN, we offer a spring-applied brake that combines proven safety and durability with a clearly perceptible reduction in operating noise.”

Thanks to its compact design, the E90R LN integrates easily into existing drive concepts. Typical applications include medical devices, automation and packaging machinery, conveyor systems and all applications where smooth motion, precision and acoustic comfort are essential.

With the noise-optimized E90R LN spring-applied brake, Dunkermotoren once again demonstrates how engineering precision, fail-safe functionality and user-oriented design come together to create reliable, high-quality drive solutions.

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Reliable Positioning for Demanding Applications When applications must stop safely, start accurately, and operate with long-term reliability, every pulse matters. The new AFS58 safety encoder combines functional safety, rugged engineering, and effortless integration into a dependable solution tailored for the BG66, BG75, and BG95 motor series. Featuring a Sin/Cos signal, 2,048 ppr incremental resolution, and a robust design, the AFS58 absolute encoder with a diameter of 58 mm only, is built for the toughest industrial environments. Standardized M12 connectors and a 5 volt supply simplify installation into existing systems. High Safety. Easy Integration. Maximum Confidence. The AFS58 expands the Dunkermotoren portfolio with a functionally safe Sin/Cos encoder certified up to SIL2 and Performance Level d. Its combination of high measurement quality, a clearly defined interface, and compact design ensures safe detection of position, speed, or direction - wherever reliable axis monitoring is essential. Your Key Benefits • Meets top-tier functional safety standards up to SIL2 and PL d • 2,048 ppr Sin/Cos signals for precise measurement data • High signal quality with finely interpolated position feedback • Plug-and-play thanks to standardized connectors • Rugged design withstands continuous industrial operation • Perfect fit for BG66, BG75, and BG95 motor series Company Profile  Dunkermotoren GmbH, headquartered in Bonndorf in the Black Forest, is a global leader in intelligent, integrated drive solutions. As part of AMETEK, the company develops and manufactures motors, gearboxes, encoders, and controllers for demanding applications across industrial automation, medical technology, robotics, and many other sectors. For more information, including technical drawings and a new product finder, please visit the Dunkermotoren website. Downloads: Press release (PDF) Graphic (JPG)

How Automated Storage and Retrieval Systems (ASRS) sustainably optimize processes The intralogistics industry is currently undergoing a profound transformation. Increasing demands for speed, flexibility, and cost efficiency are driving the development of modern automated storage and retrieval systems (ASRS). Technologies such as artificial intelligence (AI), IIoT, and advanced sensor technology form the foundation for new performance standards in warehouse and production environments. Modern providers of robotic and warehouse solutions emphasize system availability, reliability, and minimal manual intervention. Many systems today achieve over 99% uptime, enabling nearly uninterrupted material flow. A key factor is contactless charging technology, which efficiently manages the energy supply of autonomous vehicles and reduces downtime. Combined with AI‑based algorithms, vehicles can react to environmental changes in real time, optimize their routes, and make autonomous decisions. Increasing Requirements for Drive Technology As automation advances, expectations for motor technology continue to rise. Long service life, high availability, integrated safety, and intelligent data utilization have become essential. Dunkermotoren addresses these needs with its new motor controller platform. All integrated and external control electronics are fitted as standard with a certified STO safety interface to ensure safe operation in challenging conditions. New Safety Functions for Maximum Machine and Process Safety Higher safety – lower integration effort – proven functionality With the introduction of dSafe, Dunkermotoren is offering comprehensive Safe Motion functions for the first time. These include: • SS1 – Safe Stop 1 • SLS – Safely Limited Speed • SLP – Safe Limited Position • SBC – Safe Brake Control • FSoE interface (Fail Safe over EtherCAT) These features simplify safety concepts, reduce the need for external hardware, and help implement standards-compliant applications more quickly. Flexibly Configurable Motor Controller Platform  Maximum adaptability – simple integration – reduced system costs The platform allows users to configure the control electronics precisely according to application requirements. Bus and Ethernet interfaces such as: • CANopen • PROFINET (PROFIdrive AK 1 & 4) • EtherCAT (Distributed Clocks) • EtherNet/IP are integrated directly into the motor. This often eliminates the need for an external controller, saving installation space and significantly simplifying commissioning via the Drive Assistant Tool.  Additional features such as an electronic nameplate, operating hours counter, clock synchronization, and freely programmable logic increase transparency and flexibility. Improved voltage resistance also protects the electronics from high battery charging voltages - an especially important advantage in mobile robotics systems. IIoT‑Integration with nexofox Data-driven efficiency – predictive maintenance – lower downtime costs In combination with the digital brand nexofox, high-frequency process data can be collected directly within the customer application and transferred to the cloud via a gateway-independent of the higher-level PLC. The analysis enables: • Real-time insights into motor status • Visual dashboards • Derivation of maintenance needs • For the first time: precise statements about motor lifetime This forms the basis for predictive maintenance, reduces failure risks, and improves planning reliability.  Expansion of the Motor Portfolio Higher load capacity – compact designs – robust mechanics In parallel with electronic developments, the motor portfolio has been expanded with new hub gearboxes. The NG 250, NG 500, and NG 1000 w/o series are specifically designed for drive wheels in mobile intralogistics systems. Their robust design supports loads up to 1,000 kg without additional bearing support, saving space and simplifying mechanical integration. Application Areas in Modern Logistics Environments Dunkermotoren’s intelligent motors are used in numerous systems, including shuttles and high-speed storage systems, AGVs and AMRs, cube robotics solutions, and sorting and picking systems. Real-world examples highlight the versatility of the portfolio: BG 95 dPro is used in robots for online supermarket operations, while BG 75 supports parcel sorting processes in logistics centers. Conclusion The combination of high-performance motor technology, integrated safety functions, IIoT capabilities, and robust mechanical design makes Dunkermotoren’s solutions an essential building block for the smart warehouse of the future. Companies benefit from higher system availability, reduced operating costs, increased safety, and data-based process optimization. These solutions make a significant contribution to improving efficiency and competitiveness in modern intralogistics. Downloads: Professional Article (PDF)

When innovation meets passion, solutions that truly move are born. From March 24 to 26, 2026, Dunkermotoren will showcase the next generation of smart drive technology at LogiMAT in Stuttgart. As part of the AMETEK Group, Dunkermotoren will present the future of intelligent drive systems in Hall 8, Booth 8F09. Cutting-edge technologies and practical applications – from smart BLDC motors to software-driven automation concepts – await visitors at Dunkermotoren. LogiMAT is the meeting point for everyone who wants to know how industrial automation works today – and will inspire tomorrow. Dunkermotoren shows you just how simple “smart” can be. More Transparency. Less Downtime. More Value. More Dunkermotoren.  Discover at LogiMAT in Stuttgart how we’re redefining maintenance with nexofox! Our innovative trade show model demonstrates how predictive maintenance works in practice – based on real operating data, without additional sensors or external hardware. The highlight: All relevant information is captured in the motor. This means the motor not only monitors the gearbox condition but also detects anomalies early in mechanical attachments such as spindles or blades. Thanks to intelligent data analysis, you receive clear maintenance signals and can act proactively – for maximum transparency with minimal effort. And that’s just the beginning: Explore how digital twins are revolutionizing after-sales and unlocking entirely new potential Compact. Powerful. Future-Oriented. With the NG 1000 WO hub gearbox, Dunkermotoren sets new standards for motor solutions in industrial trucks such as AGVs and AMRs. The combination of the compact gearbox and the powerful BG 95 BLDC motor enables vehicles with extremely low clearance and narrow chassis – perfect for modern logistics, where every millimeter counts. Up to 4 tons total weight, impressive acceleration in just three seconds, and maximum flexibility in customization make the NG 1000 WO a true game-changer. More load capacity, more dynamics, more efficiency – for logistics that doesn’t just keep up but leads the way. Why you should visit Dunkermotoren at LogiMAT in Stuttgart Whether for AGVs, sorting systems, robotic cube storage systems, or conveyor systems - the Dunkermotoren portfolio provides the perfect foundation for future-proof, high-performance, and compact drives in intralogistics. Dunkermotoren makes customization the standard. Downloads Pressrelease (PDF)